TANGIER, MOROCCO

Tanger Med Port, located 45 km northeast of Tangier, Morocco, and opposite Tarifa, Spain, on the Strait of Gibraltar, is one of the largest industrial ports in the world. With a handling capacity of 9 million containers, it is a vital connection between Europe and Africa. Since its inception, Tanger Med Port has rapidly emerged as a global player, attracting multinational companies seeking nearshoring opportunities.

Between Q3 2020 and Q2 2022, the deployed capacity of container ships in Morocco increased by 32.5%, driven by the ongoing development of Tanger Med. The port's expansion covers 18 hectares, adding seven container stacks and 400 metres of berth. This project aims to support high productivity and reduce CO2 emissions, aligning with APM Terminals' Net Zero emissions ambition.

CU Phosco played a critical role in this ambitious expansion by providing advanced high masts, which are essential for ensuring the port's operations remain efficient and safe, even during nighttime and adverse weather conditions.

CU Phosco supplied eight 45-metre, and four 25-metre-high masts constructed from 100% recyclable galvanised steel featuring state-of-the-art structural designs. They were designed to meet Tanger Med Port's demanding operational requirements, with an advanced raising and lowering head frame using a double drum winch, allowing easy maintenance and reducing downtime.

Lee Sanderson, CU Phosco Export Manager, explains, "Our high masts are simple to install and virtually maintenance-free. Their construction offers many benefits. They can be quickly lowered for luminaire or device maintenance, meaning operatives no longer have to work at height, minimising health and safety hazards. Furthermore, the design has a small footprint for masts, reducing clutter and optimising space at the busy logistics location."

The collaboration between CU Phosco, APM Tangier, and the contractor ABB Panama resulted in a seamless project execution. CU Phosco's expertise in high mast manufacturing and turnkey services ensured precise and efficient handling of all aspects, from initial surveys and structural design to manufacturing and installation.

The successful implementation of CU Phosco's high masts at Tanger Med Port has provided APM Terminals with additional operational efficiency, space optimisation, and safety. The advanced high masts offer a weatherproof, robust, and reliable foundation for lighting installations, enhancing visibility for crane operators and ground personnel. This contributes to the overall safety and efficiency of port operations.

Moreover, the durable and low-maintenance mast structures have reduced operational disruptions, supporting Tanger Med Port's commitment to smooth and efficient operations. The project also underscores CU Phosco's capability to deliver large-scale, high-performance structural solutions for major industrial and transport hubs worldwide.